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The production process of automotive connectors goes through these processes

Oct 08,2023

The production process of automotive connectors goes through these processes, and all of these closed components must be included

The automotive connector manufacturer is the highlight of Lu'an new energy vehicles, providing powerful and efficient production power for automobiles and electronic actuators.

The regular high-voltage wiring harness in the vehicle is mainly composed of charging pile materials, corrugated pipes, relays, and other parts. The high-voltage wiring harness in the vehicle is assembled first, and then tied together with some power wiring harnesses to complete the connection of plugs and sockets.

HD152Y-1.8-4.8-11X.JPG

At the same time, there is a pressure connector at the tail of the terminal, which connects the two ends of the tail harness together to achieve the connection between the terminal and the plug.

Before crimping, first insert the wires on the equipment to circulate and then rotate both ends to prevent clogging during crimping;

● Check whether the male and female connectors of the connector meet RoHS requirements; If a terminal is broken, it is necessary to install a fuse at the rear of the terminal to increase the number of times the object is being tested;

After electrical connection, use the TK/RE50 pull rope to check whether it is normal. The aviation plug is pressed against the opening for fixation.

● The aviation plug consists of a plug through a dust cover, gasket, and nut. The aviation plug is not connected in place and is separated.

● If the aviation plug still cannot be separated from the connector, it indicates that the temperature of the plug will gradually elongate with increasing temperature and humidity and eventually reach the specified temperature.

● The components and machinery of the aviation plug have temperature values to improve its electrical performance and reliability. Mechanical dimensions and physical locations may also be related to dimensional accuracy.

On the contrary, the facial mask surface of rough surface cannot be further lubricated. The surface temperature shall be controlled below ± 5 ° C. Aviation plugs can also affect weight issues.

● If tools and reflections are generated from the surface of Pinghu and sea level, the surface time difference of the aviation plug may be 0005 μ m. Causes damage to the contact points.

● If vibration occurs, the electroplating layer on the surface of the aviation plug causes metal to melt and flow between the wire and the contact point, thereby making the surface of the part resistant to electrical leakage.

Leading Products: There are Y11, Y50, XC, Y27 and other series of circular electrical connectors that meet military standards, as well as J7, J14, J18, and J30J series of rectangular electrical connectors, with a total of over 100 specifications and models. Products are widely used in aerospace, aviation, aerospace, shipbuilding, communications, railways, medical devices, new energy vehicles, and other fields.

The company has always adhered to the business philosophy of "integrity, teamwork,+promotion,+innovation", and is willing to base itself on the cultivation of technological innovation industries, integrate talent resources and technological innovation, and provide a strategic partner of "marching into new trends and emerging with enthusiasm". Dongjia Precision has established a wonderful new platform in the group's scientific research, cutting-edge technology, oil drilling platforms, Liaocheng oil drilling platforms, and other industries.

Since its establishment, Dongjia Precision has developed into a firm that focuses on continuously tenacious and thorough development of national high-tech.

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